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第54卷第10期 涂料工业 Vol. 54 No. 10
2024年10月 康瑞瑞等:钢桥面 装体系用环氧重防腐涂料制备与研究 Oct. 2024
PAINT & COATINGS INDUSTRY
面 装体 用环氧重防腐涂料制备与研究
瑞瑞,陈 洋,杨名亮,李陈郭,温正明,李 秦
(厦门双 船舶涂料有限公司,福建厦门361101)
摘 要:近年来部分工程案例显示环氧富锌涂层在钢桥面防护效果不理想,尤其是在南方沿海
的大 径钢桥面防护中会过早发生腐蚀破坏,主要原因是富锌涂料中的锌粉在高湿热、高温环境下
与水气反应而失效,另一方面富锌涂料颜料体积浓度(PVC)高,脆性大,渗透能力弱,在车载压力下容
易与基材、中间层滑移等。本文采用韧性环氧树脂、增韧剂、柔性固化剂制备了一种高韧性非锌环氧
重防腐涂料,通过拉伸试验、耐热盐水浸泡试验、盐雾试验、高温附着力等方法研究了其力学性能和
防腐性能。结果表明,采用聚氨酯增韧改性环氧树脂 SLpu、低相对分子质量聚氨酯改性环氧树脂增
韧剂 Dslu 以及复配固化剂[m(聚醚胺固化剂 T)∶m(柔性固化剂 F)=5∶1]制备的高韧性非锌环氧重防
腐涂料拉伸性能、耐盐雾性能和耐热盐水性能优异,尤其是耐热盐水性能远超于环氧富锌涂料,更适
合南方沿海高湿环境大 径钢桥面 装体系的防护,对解决目前钢桥面防护体系使用寿命不足的问
题有一定的参考意义。
关键词:钢桥面 装;韧性;防腐性;非锌环氧涂料;重防腐涂料
中图分类号:TQ635. 2 文献标志码:A 文章编号:0253-4312(2024)10-0036-09
doi:10. 12020/j. issn. 0253-4312. 2024-144
Preparation and Research of Epoxy Heavy-duty Coatings for the
Steel Bridge Deck Pavement Systems
KANG Ruirui,CHEN Caiyang,YANG Mingliang,LI Chenguo,WEN Zhengming,LI Zhiqin
(Xiamen Sunrui Ship Coating Co Ltd Xiamen,Fujian 361101,China)
Abstract:In recent years,some engineering cases showed that the protection effect of
epoxy zinc-rich coatings on bridge deck was not ideal,especially premature corrosion damage
would occur for long-span steel bridge deck in the south coast. The main reason is that the
zinc powder fails due to the reaction with water and gas in high humidity and high temperature
t
environment. On the other hand,he zinc-rich coating is prone to slip with substrates and
intermediate layer under vehicle pressure for its high pigment volume concentration(PVC),
high brittleness and weak penetration ability. In this paper,a high toughness non-zinc heavy-
duty coatings was prepared using tough epoxy resin,toughening agent and flexible curing
agent. Its mechanical and anticorrosive properties were studied through tensile tests,heat-
resistant salt water immersion tests,salt spray tests and high-temperature adhesion tests. The
results showed that the high toughness non-zinc heavy-duty coatings prepared by
polyurethane toughened modified epoxy resin(SLpu),low molecular weight polyurethane
第一作者: 瑞瑞(1988—),女,硕士,高级工程师,研究方向为防腐涂料。
本文规范引用格式:
瑞瑞,陈 洋,杨名亮,等. 钢 面 装体系用环氧重防腐涂料制备与研究[J]. 涂料工业,2024,54(10):36-44.
e
KANG R R,CHEN C Y,YANG M L,t al. Preparation and research of epoxy heavy-duty coatings for the steel bridge deck pavement systems[J]. Paint
& Coatings Industry,2024,54(10):36-44.
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